What is INTERSMOOTH 360 SPC and why choose it?
INTERSMOOTH 360 SPC from International Marina is a high performance, TBT free, self polishing copolymer (SPC) antifouling coating based on patented copper acrylate technology. It is a solvent-borne exterior paint specifically designed for coastal vessels and for use during maintenance and repair. By combining a controlled self-polishing mechanism with effective biocidal protection, it helps reduce fouling on immersed hull surfaces and maintain coating performance over time, in full compliance with the International Convention on the Control of Harmful Anti-fouling Systems on Ships (AFS 2001).
Main features
- TBT free SPC technology: Self polishing copolymer antifouling system based on patented copper acrylate technology, without organotin compounds acting as biocides.
- Designed for coastal vessels: Formulated specifically for the operational profile of coastal ships and workboats.
- For maintenance and repair: Intended for application in maintenance and repair projects over compatible primer systems or existing compatible antifoulings.
- Single pack product: One component coating with no separate curing agent required.
- Multiple application methods: Suitable for airless spray as the primary method, with brush and roller recommended for small areas and touch-up work.
- Controlled film build: Typical dry film thickness (DFT) range from 70 to 140 microns, allowing tailoring to the service life and specification.
- High volume solids: Approx. 40% ±2% volume solids (ISO 3233:1998).
- Fast drying characteristics: Touch dry from 2 hours at -5°C down to 30 minutes at 35°C (ISO 9117/3:2010), with defined minimum times before flooding.
- IMO AFS 2001 compliant: Does not contain organotin compounds acting as biocides and complies with the International Convention on the Control of Harmful Anti-fouling Systems on Ships, 2001 (IMO AFS/CONF/26).
- Recognised certifications: When used as part of an approved scheme, recognised by classification societies such as Lloyds Register, DNV GL, Germanischer Lloyd, Korean Register of Shipping, Det Norske Veritas and Bureau Veritas as compliant with AFS 2001.
Technical characteristics
Product information
- Type: TBT free self polishing copolymer antifouling (SPC), solvent-borne, exterior use.
- Intended uses: Specifically designed for coastal vessels. For use at maintenance and repair.
- Colours (codes): BEA361 Black, BEA362 Blue, BEA368 Dark Brown, BEA369 Dark Red, BEA387 Brown. BEA356 Pink is available only in Singapore, Taiwan and Korea.
- Finish/Sheen: Not applicable.
- Components: Single pack (Part B curing agent not applicable).
- Volume solids: 40% ±2% (ISO 3233:1998).
Film thickness and coverage
- Typical dry film thickness (DFT): 70–140 microns.
- Typical wet film thickness (WFT): 175–350 microns.
- Theoretical coverage (metric): 5.7–2.9 m²/litre at 70–140 microns DFT (allow appropriate loss factors).
- Theoretical coverage (US units): 233–111 ft²/US gal at 3–5 mils DFT (allow appropriate loss factors).
Application
- Recommended methods: Airless spray, brush, roller.
- Airless spray: Recommended application method. Tip range 0.46–0.66 mm (18–26 thou). Total fluid pressure at spray tip not less than 211 kg/cm² (3000 psi).
- Brush: Recommended for small areas only; multiple coats may be required to achieve specified film thickness.
- Roller: Recommended for small areas only; multiple coats may be required to achieve specified film thickness.
- Conventional spray: Not recommended.
- Mixing: One pack coating; always mix thoroughly with a power agitator before application.
- Thinner: Not recommended. International GTA007 may be used only in exceptional circumstances, up to a maximum of 5% by volume. Do not thin more than allowed by local environmental legislation.
- Cleaner: International GTA007 for flushing and cleaning application equipment.
Drying and overcoating
- Touch dry (ISO 9117/3:2010):
- -5°C: 2 hours
- 5°C: 60 minutes
- 25°C: 40 minutes
- 35°C: 30 minutes
- Minimum time before flooding:
- -5°C: 30 hours
- 5°C: 18 hours
- 25°C: 12 hours
- 35°C: 10 hours
- Overcoating with INTERSMOOTH 360 SPC (minimum / maximum intervals):
- -5°C: 12 hours min / 28 days max
- 5°C: 6 hours min / 28 days max
- 25°C: 4 hours min / 28 days max
- 35°C: 3 hours min / 28 days max
- Note: Coating lifetime is directly proportional to film thickness achieved. On immersion, INTERSMOOTH 360 SPC will exhibit a slight colour change.
Surface preparation and system compatibility
- Use in accordance with standard Worldwide Marine Specifications.
- All surfaces should be clean, dry and free from contamination.
- High pressure fresh water wash or fresh water wash as appropriate, removing oil, grease, soluble contaminants and other foreign matter in accordance with SSPC-SP1 solvent cleaning.
- Major refurbishment: Always apply over a recommended primer system. Primer surface must be dry and free from contamination. Apply INTERSMOOTH 360 SPC within the specified overcoating interval of the primer. Breakdowns and damaged areas should be prepared to the specified standard (e.g. Sa2½, ISO 8501-1:2007) and re-primed before application.
- Repair over self: Clean entire area by close high-pressure fresh water washing using a fan-jet lance (3000 psi, 211 kg/cm²) as soon as the vessel enters dock and before drying. Repair corroded areas with the recommended anticorrosive primer system, then apply INTERSMOOTH 360 SPC within the primer overcoating interval.
- Over existing TBT-free antifoulings: For application over International Paint TBT-free antifoulings, INTERSMOOTH SPC or competitive antifoulings, specific recommendations must be obtained from International Paint.
- North American surface preparation: SSPC-SP10 may be used in place of Sa2½ (ISO 8501-1:2007) where applicable.
Physical and regulatory data
- Flash point (typical): 22°C (single pack). Product produced and supplied in North America has a flash point of 21°C; this has no detrimental effect on performance.
- VOC (as supplied): 518 g/l (EPA Method 24).
- VOC (EU Solvent Emissions Directive): 343 g/kg of liquid paint as supplied (Council Directive 1999/13/EC).
- EPA registration: USA Federal EPA Registration No. 2693-187. The product is not registered in Canada.
- Compliance: Does not contain organotin compounds acting as biocides and is compliant with the IMO International Convention on the Control of Harmful Anti-fouling Systems on Ships, 2001.
Packaging, storage and shelf life
- Standard unit sizes: 20 litre can; 5 US gallon can.
- Typical shipping weight:
- 20 litre: 33.14 kg
- 5 US gallon: 69 lb
- Shelf life: 6 months for Black (BEA361); 12 months for all other colours, subject to reinspection thereafter.
- Storage conditions: Store in dry, shaded conditions away from sources of heat and ignition, in a well-ventilated area. Keep containers tightly closed. Store locked up.
Applications and use cases
- Coastal trading vessels: Designed specifically for coastal vessels operating with frequent port calls and varying speeds.
- Maintenance and repair docks: Suitable for use during scheduled dockings where hull antifouling systems are refurbished or upgraded.
- Over approved primers: Used as the antifouling topcoat within an approved International Paint coating scheme, applied over compatible anticorrosive primers.
- Refurbishment of existing SPC systems: Can be applied over itself following correct high-pressure fresh water washing and repair of damaged areas.
- AFS 2001 compliant operations: For ship owners and operators requiring antifouling systems compliant with the International Convention on the Control of Harmful Anti-fouling Systems on Ships, 2001.
FAQ
1. What type of vessels is INTERSMOOTH 360 SPC intended for?
INTERSMOOTH 360 SPC is specifically designed for coastal vessels and is intended for use during maintenance and repair projects.
2. Is this antifouling system TBT free?
Yes. The product is explicitly described as a high performance, TBT free self polishing copolymer antifouling system and does not contain organotin compounds acting as biocides.
3. What is the recommended dry film thickness?
The typical dry film thickness range is 70–140 microns, which corresponds to 175–350 microns wet film thickness.
4. How is INTERSMOOTH 360 SPC applied?
The primary application method is airless spray. Brush and roller may be used for small areas, with multiple coats as required to reach the specified film thickness. Conventional spray is not recommended.
5. Can it be applied over existing antifouling coatings?
Yes, it can be applied over existing INTERSMOOTH 360 SPC and over certain TBT-free antifoulings from International Paint or competitors, provided the surface is correctly prepared. Specific system recommendations must be obtained from International Paint.
6. What are the typical drying times before flooding?
Before flooding, minimum times are 30 hours at -5°C, 18 hours at 5°C, 12 hours at 25°C and 10 hours at 35°C.
7. What is the VOC content of the product?
The VOC content is 518 g/l as supplied (EPA Method 24) and 343 g/kg of liquid paint as supplied under the EU Solvent Emissions Directive.
8. Does the product meet international antifouling regulations?
Yes. The product does not contain organotin compounds acting as biocides and is compliant with the IMO International Convention on the Control of Harmful Anti-fouling Systems on Ships, 2001 (AFS 2001).
9. What happens to the colour after immersion?
On immersion, INTERSMOOTH 360 SPC will exhibit a slight colour change.
10. How long can I wait between coats?
Maximum overcoating interval with INTERSMOOTH 360 SPC is 28 days across the specified temperature range, provided the surface remains in good condition.
Section 14 – Transport information
- UN number / ID number: UN1263.
- Proper shipping name: PAINT.
- Transport hazard class: Class 3 (flammable liquid).
- Packing group:
- ADR/RID: III
- IMDG: II
- IATA: II
- Environmental hazards:
- ADR/RID: Environmentally hazardous; mark not required for packages ≤5 L or ≤5 kg.
- IMDG: Marine pollutant; dicopper oxide and pyrithione zinc. Marine pollutant mark not required for packages ≤5 L or ≤5 kg.
- IATA: Environmentally hazardous substance mark may appear if required by other regulations; not required for packages ≤5 L or ≤5 kg.
- Viscous liquid exception:
- ADR/RID and IMDG: This Class 3 material can be shipped as Packing Group III in packagings up to 450 L under the viscous liquid exception.
- IATA: May be shipped as Packing Group III in packagings up to 30 L (100 L for cargo aircraft) under the viscous liquid exception (must be noted on the Shipper's Declaration).
- Tunnel code (ADR/RID): (E).
- Emergency schedules (IMDG): F-E, S-E.
- Transport in bulk according to IMO instruments: Not applicable.
- Special precautions for user: Within user premises, always transport in closed, upright and secure containers. Ensure transport personnel know what to do in case of an accident or spillage.
Section 8 – Personal protective measures
The following information summarises the key individual protection measures indicated in the Safety Data Sheet for INTERSMOOTH 360 SPC Black. Selection of PPE must always be based on a site-specific risk assessment.
General hygiene measures
- Eating, drinking and smoking should be prohibited in areas where the product is handled, stored or processed.
- Wash hands, forearms and face thoroughly after handling chemical products, before eating, smoking and using the lavatory, and at the end of the working period.
- Use appropriate techniques to remove potentially contaminated clothing. Wash contaminated clothing before reuse.
- Ensure that eyewash stations and safety showers are close to the workstation.
Eye and face protection
- Use safety eyewear complying with an approved standard when a risk assessment indicates potential exposure.
- Where contact with splashes, mists, gases or dusts is possible, wear chemical splash goggles and/or a face shield.
- If inhalation hazards exist, a full-face respirator may be required instead of goggles.
Hand protection
- Wear chemical-resistant, impervious gloves complying with an approved standard whenever handling the product, as indicated by a risk assessment.
- For prolonged or frequently repeated contact, use gloves with protection class 6 (breakthrough time > 480 minutes according to EN374). Recommended materials: Viton or nitrile, thickness ≥ 0.38 mm.
- For brief contact, use gloves with protection class 2 or higher (breakthrough time > 30 minutes according to EN374). Recommended material: nitrile, thickness ≥ 0.12 mm.
- Replace gloves regularly and whenever any sign of damage or degradation is observed. Note that glove performance can be reduced by physical or chemical damage or poor maintenance.
Skin and body protection
- Select protective clothing based on the specific tasks and risks, and ensure it is approved by a specialist.
- When there is risk of ignition from static electricity, wear anti-static protective clothing. For maximum protection, clothing should include anti-static overalls, boots and gloves (refer to EN 1149 for requirements and test methods).
- Use appropriate footwear and any additional skin protection measures as required by the risk assessment.
Respiratory protection
- Use only with adequate ventilation. Where engineering controls cannot maintain exposure below recommended limits, wear respiratory protective equipment.
- Based on hazard and potential exposure, select a respirator meeting appropriate standards or certifications, used within a respiratory protection programme ensuring correct fit and training.
- Recommended: respirator conforming to EN140 with type A/P2 filter or better.
- Dry sanding, flame cutting and/or welding of the dry paint film generates hazardous dust and fumes; wet sanding or flatting should be used wherever possible. If exposure cannot be avoided by local exhaust ventilation, suitable respiratory protection must be used.
Environmental exposure controls
- Check emissions from ventilation and process equipment to ensure compliance with environmental protection legislation.
- Where necessary, use fume scrubbers, filters or engineering modifications to reduce emissions to acceptable levels.
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